Your Warehouse Is Losing Money You Can't See
OpsOS gives operations managers at Tier 2–3 automotive suppliers, steel distributors, and distribution centers real-time visibility into throughput, waste, bottlenecks, and headcount — in one dashboard.
What Operations Managers Say Every Day
"We don't know where we're losing throughput until end of shift. By then it's too late."
— Operations Manager
"I know we're generating waste but I can't tell you where it's happening in real time."
— Operations Manager
"Every time there's a bottleneck, I find out from a supervisor — not from data."
— Operations Manager
"I have to pull six reports and stitch them together in Excel to understand yesterday."
— Operations Manager
"Our OEE numbers are a guess. We're calculating them manually at end of month."
— Operations Manager
"The boss wants a dashboard. I'm building it in Google Sheets. It's a nightmare."
— Operations Manager
OpsOS eliminates all of these. See it live →
Six Modules. One Dashboard.
Every OpsOS module targets a specific operational blind spot. Deploy the ones you need. Add more as you grow.
OpsPulse
Continuous throughput monitoring at the line, zone, and facility level. Live OEE calculation. Automatic alerts when performance deviates from target. No more end-of-shift surprises.
FlowAI
AI-powered constraint identification. FlowAI maps your production flow, identifies where throughput is being choked, quantifies the revenue impact, and recommends corrective actions.
WasteWatch
Real-time scrap and waste tracking categorized by the 8 Lean wastes. See where waste is occurring, in which zone, on which shift — before it becomes an end-of-month surprise.
ShiftAdvisor
Labor allocation intelligence. ShiftAdvisor analyzes throughput-per-person by zone and shift, identifies where headcount is over or under-deployed, and recommends real-time adjustments.
Ask OpsOS
Natural language interface to your operations data. Ask "Why did throughput drop on night shift Tuesday?" and get an AI-generated answer with data, root-cause analysis, and recommended actions.
SafetyShield
Real-time incident tracking, near-miss logging, and TRIR calculation. Automotive OEM-ready safety reporting. Track safety observations and correlate safety events with operational conditions.
Why Operations Managers Choose OpsOS
Not Another ERP
OpsOS is not a replacement for your WMS or ERP. It's the visibility layer that sits on top — giving you the real-time operational intelligence your ERP was never designed to provide.
Built by Operators
OpsOS was designed by someone who has managed warehouse operations. We built the tool we wished we had — not what a software team thought warehouse managers needed.
Up in 2 Weeks
No six-month implementation. No consultant army. Most operations are live with their first OpsOS dashboard within 2–3 weeks. We connect to your existing scan infrastructure.
Industries Served
Common Questions
Q1What makes OpsOS different from a traditional WMS?
A WMS manages inventory transactions. OpsOS is an operations intelligence layer — it monitors performance in real time. They serve different purposes. OpsOS works alongside your WMS, adding the visibility your ERP was never built to provide.
Q2How long does implementation take?
Most operations are live with their first dashboard in 2–3 weeks. Implementation means connecting to your existing scan infrastructure (barcode, RFID, or PLC), configuring shift schedules, and setting your target rates.
Q3Do we need to replace our ERP or WMS?
No. OpsOS integrates with your existing systems via standard APIs. It is the intelligence layer on top of your infrastructure, not a replacement for it.
Q4What industries is OpsOS built for?
OpsOS was purpose-built for Tier 2–3 automotive suppliers, steel distributors, metal fabricators, stamping plants, large distribution centers, 3PLs, and grocery distribution. If you have a production floor or warehouse, OpsOS applies.
Q5What software tracks warehouse throughput?
OpsOS's OpsPulse module provides real-time throughput monitoring with continuous data collection, automatic OEE calculation, and alerts when performance deviates from target. No more end-of-shift spreadsheets.
See OpsOS on Your Operation
30-minute live demo. We connect to your data. You see your actual throughput, bottlenecks, and waste — not a generic slideshow.